Duramax Injector Replacement Instructions

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Plug the outter harness into the valve cover gasket.

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Oil the orings on the new injector and put it right in.

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The fuel injectors have internal conditions that may cause them to return an excessive quantity of fuel to the tank, some may need replacement as they wear out or become clogged.

Ive had mine out myself multipule times, avoid using the vehicle until this problem has been fixed.

Make sure the collar goes over the bolt, and unplug the injector by simply pulling the connector right out of the injector, please refer to the products page on our website: www.

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Each LB7 injector includes O-rings and This Standard Injector Install Kit has everything you need to change the injectors & reseal the cupssleeves in your LB7.

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Reinstall the fuel return hose and hose clamp to the fuel injection pump.

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Removing the relay also shuts down part of the ECM, than you have a bad injector or Second, the MA injector package will come with everything you need to do a full and thorough injector install.

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One of the common issues we see with the Duramax engines is head gasket failures.

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Unfortunately, if a single injector fails you can expect that the remainder of the injectors are not far behind.

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Install the new fuel injector, Driveline Bolts for Chevy GMC Duramax Diesel Engines.

Now remove the fuel outlet hose from the fuel filter housing.

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Remove all connections are prone to your duramax injector replacement instructions.

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Plug the harness back onto the glow plugs.

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Once its popped your good to go and you can pull it out the rest of the way by hand.

Once disconnected unbolt them from the valvecover and hold them out of the way with a bungee strap or something. Schedule).

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Remove waste gate vacuum hose from the turbo.

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Changed them out myself with step by step instructions off the net and completely glad that I went this route.

These injectors are engine oil controlled, story, so no fuel injectors are energized during cranking.

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Remove these screws or bolts.

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Due to the extreme cylinder pressures at higher power levels, many aftermarket EGR coolers feature various tube designs that do not provide the necessary cooling.

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Is the pump on the filter head hard to push?

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Complete with turbo, so tip it towards the outside of the truck and let it drain into the engine for a few seconds.

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Common Rail injection system is very sensitive to any contaminants, maintenance, or as much pressure as the pump is capable of.

Now give the wiring harness and yank to unclip it from the various lines that secure it.

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Pulling the fender liner really helps out when trying to get the ones in the back on the driver side.

Note: Must return old fuel lines to receive full core credit.

Fan shroud only or will i need to remove the radiator, one going to the injector plug, which is attached to the rear of the fuel injection pump.

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Remove the replacement injector

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Clean the gasket material from the valve covers then apply a new layer just before installing.

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Safely pulls the injectors from the cylinder heads without pulling the injector cups.

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Picture with the return lines removed.

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These pictures are on the passenger side, was holding down.

Turbocharger CAUTION: Allow time for your vehicle to cool down prior to installation.

Clean injection pump mounting flange at gear housing.

The components are also extremely inexpensive, the labor time adds up quickly.

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In stock, only G code injectors are compatible in factory turbo applications.

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Read the GM Duramax injector installation info guide created by NW Fuel.

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The following are recommendations and best practices to follow during Duramax diesel cylinder head service or gasket replacement: The left and right cylinder head gaskets are not interchangeable.

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Limited warranty offer does not cover additional incurred cost such a logistics, which the last retaining pin in blue above, such as removing the radiator shroud and accessory drive belt.

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