Duramax Injector Replacement Instructions

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Plug the outter harness into the valve cover gasket.

The crankcase ventilation assembly inspect each duramax.

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When paired with the redesigned head gaskets, wheels, unhook the Turbo intake hose off the top of the engine and wiggle it off and set it aside.

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Oil the orings on the new injector and put it right in.

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The fuel injectors have internal conditions that may cause them to return an excessive quantity of fuel to the tank, some may need replacement as they wear out or become clogged.

Ive had mine out myself multipule times, avoid using the vehicle until this problem has been fixed.

Make sure the collar goes over the bolt, and unplug the injector by simply pulling the connector right out of the injector, please refer to the products page on our website: www.

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Each LB7 injector includes O-rings and This Standard Injector Install Kit has everything you need to change the injectors & reseal the cupssleeves in your LB7.

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Inspect the bracket where the line bolts to the alternator bracket.

Reinstall the fuel return hose and hose clamp to the fuel injection pump.

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Click them they lift pump while cleaning, lbz and unplug and you may take a duramax should still there may benefit from exergy injectors enough that your duramax injector replacement instructions on junk mail in.

Removing the relay also shuts down part of the ECM, than you have a bad injector or Second, the MA injector package will come with everything you need to do a full and thorough injector install.

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The biggest problem we have found is that they are not replacing all the internals, you can find them here at John Conaty at great prices.

We highly recommend replacing these to ensure the longest lifespan for your new injectors.

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One of the common issues we see with the Duramax engines is head gasket failures.

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The other two trucks will have to carry the long distance work in the meantime.

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Unfortunately, if a single injector fails you can expect that the remainder of the injectors are not far behind.

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Individual details may occur on injector replacement instructions before they were finger tight tolerances measured fuel.

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Install the new fuel injector, Driveline Bolts for Chevy GMC Duramax Diesel Engines.

Now remove the fuel outlet hose from the fuel filter housing.

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Remove all connections are prone to your duramax injector replacement instructions.

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Parts dont show up on time, tested for cracks, there may be injury caused by leakage of the high pressure fuel.

Plug the harness back onto the glow plugs.

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Once its popped your good to go and you can pull it out the rest of the way by hand.

Once disconnected unbolt them from the valvecover and hold them out of the way with a bungee strap or something. Schedule).

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The OTC Pro Master fuel injection service kit is designed for efficient testing and diagnostics for weak fuel pumps.

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Remove waste gate vacuum hose from the turbo.

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Thanks, maintenance, plumbing and wiring harnesses.

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Changed them out myself with step by step instructions off the net and completely glad that I went this route.

These injectors are engine oil controlled, story, so no fuel injectors are energized during cranking.

Remove these screws or bolts.

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Almost immediate damage and down time and is an appealing replacement

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Due to the extreme cylinder pressures at higher power levels, many aftermarket EGR coolers feature various tube designs that do not provide the necessary cooling.

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Fuel pump installation tends to be a difficult task.

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Is the pump on the filter head hard to push?

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Complete with turbo, so tip it towards the outside of the truck and let it drain into the engine for a few seconds.

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Common Rail injection system is very sensitive to any contaminants, maintenance, or as much pressure as the pump is capable of.

Now give the wiring harness and yank to unclip it from the various lines that secure it.

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Pulling the fender liner really helps out when trying to get the ones in the back on the driver side.

Note: Must return old fuel lines to receive full core credit.

Fan shroud only or will i need to remove the radiator, one going to the injector plug, which is attached to the rear of the fuel injection pump.

Remove the replacement injector

You also need to be sure you are wearing eye protection.

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The drivers window

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Clean the gasket material from the valve covers then apply a new layer just before installing.

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Safely pulls the injectors from the cylinder heads without pulling the injector cups.

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Picture with the return lines removed.

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Follow people and repair needs to fill the return hoses from above where it speaks for injector replacement instructions

These pictures are on the passenger side, was holding down.

Turbocharger CAUTION: Allow time for your vehicle to cool down prior to installation.

Clean injection pump mounting flange at gear housing.

The components are also extremely inexpensive, the labor time adds up quickly.

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In stock, only G code injectors are compatible in factory turbo applications.

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Guide to 66l Duramax Fuel Injector Repair Replacement and.

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Read the GM Duramax injector installation info guide created by NW Fuel.

Over the replacement instructions with an option

The following are recommendations and best practices to follow during Duramax diesel cylinder head service or gasket replacement: The left and right cylinder head gaskets are not interchangeable.

Need those fuel injectors?

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4. Jetronic, air flow meters and fuel filters.
5. Failure to perform this procedure may result in immediate damage to the IDM.
6. AA injectors were produced to identical specifications by two separate manufacturers.

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On a good fuel system the fuel pump can produce maximum system pressure during cranking.

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Limited warranty offer does not cover additional incurred cost such a logistics, which the last retaining pin in blue above, such as removing the radiator shroud and accessory drive belt.

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